INDEX

Introduction

1. My tools
2. Design
   1. Measurement of the frame & Drawing
   2. Designing
3. Frame
   1. Cutting off the unnecessary brackets
   2. Removing the paint of the frame
   3. Shortening the rear suspension support
   4. Extension of the frame & Consideration of its strength
   5. Remaking the steering stem
   6. Making the steering stopper
4. Engine
   1. Disassembling the engine & Cleaning the parts
   2. Offset the engine
   3. Sandblasting the engine parts
   4. Assembling the engine
5. Front swinging arm
   1. Making the swinging arm
   2. Consideration of the stopper strength
6. Front fork
   1. Making the steering lock bracket
   2. Consideration of front fork strength
7. Rear swinging arm
   1. Making the swinging arm
   
8. Front suspension
   1. Design of the spring
   2. Making the spring base
9. Handlebars
   1. Making the handlebar
10. Wheels
    1. Making the front brake drum liner & Consideration of the clearance
    2. Removing the paint of the drums and the panels
    3. Assembling the wheels
    4. Machining the sprocket & Making the spacer
11. Fundamental information of machinery
    1. About steel materials
    2. About aluminum materials
    3. About calculation of strength
    4. About welding
    5. About drawing
12. Attaching the seat post
13. Remaking the stepbars
14. Remaking the kick pedal
15. Light
    1. Making the light rim
    2. Making the light case
    3. Making the light stay
16. Muffler
    1. Structure of the Muffler & Making the base model out of polystyrene
    2. Making the front and rear part of the muffler
    3. Making the muffler body,pipe and buffle plate
    4. Assembling the muffler
    5. Making the exhaust pipe
    6. Making the exhaust pipe band and muffler stay
17. Gas tank
    1. Making the polystyrene model and FRP dollys out of fiber glass
    2. Making the both side parts
    3. Making the center part and assembling the parts by welding
    4. Making the under part
    5. Making the fitting bracket
    6. Finish
18. Fenders
    1. Making the "TORIME" ;a kind of lathes
    2. Making the plaster model
    3. Finishing the plaster model
    4. About fiber glass
    5. Piling up the fiber glass
    6. Making the fitting stays
19. Chain cover
    1. Making the chain cover
    2. Making the fitting stay
20. Tail lamp
    1. Making the dolly for sheet metal
    2. Making the lens base
    3. Making the lamp stand
    4. Making the license base & Assembling the parts
21. Speed meter case
22. Battery case
23. Ignition coil stay
24. Frame cover
25. Side cover
26. Winker stay
27. Electric wires
28. Cables
    1. Making the accelerator and the brake wires
    2. Making the speed meter wires
29. Rear brake rod
30. Disassemble
31. Electroplating
32. Painting
    1. To aluminum gas tank and side covers
    2. TO fiber glass fenders
    3. To steel frame and other steel parts
33. Assemble & Finish

Conclusion